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1200°C 99%+ Pure
Synthetic mica sheet ultra-pure fluorophlogopite for EV battery fire protection, HV transformer 110kV+, aerospace cable insulation -50 to 1000C
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◆ Ultra-Pure Lab-Made Grade

Synthetic Mica Sheet — 1200°C Peak Ultra-Pure Insulation

1200°C Peak ±0.1mm Precision pH 3–11 Stable

Ultra-pure synthetic mica sheet manufactured through advanced laboratory synthesis — exceeding natural mica temperature limits. Continuous operation at 1000°C, peak tolerance 1200°C. Dielectric breakdown strength 20 kV/mm with ultra-low dielectric loss (tan δ 0.001-0.002 @ 50Hz). Precision CAD-based processing to ±0.1mm tolerance — the ideal choice for EV battery fire barriers, HV transformers (110kV+), and aerospace applications requiring extreme thermal stability.

1000/1200°C
Cont / Peak
20kV/mm
Dielectric
10+Years
Service Life
Product Highlights

Four Advantages That Exceed Natural Mica

Synthetic mica is manufactured through advanced laboratory synthesis — delivering ultra-pure composition, superior temperature tolerance, and precision processing capabilities beyond what natural mica can offer.

◆ 01

Ultra-High Temperature Tolerance

Synthesized via advanced processes — continuous temperature tolerance 1000°C, intermittent peak 1200°C. Far exceeds natural mica's temperature ceiling, making it the ideal choice for extreme high-temperature industrial scenarios.

◆ 02

Outstanding Electrical Insulation

Dielectric breakdown strength reaches 20 kV/mm, with dielectric loss factor as low as 0.001-0.002 at 50Hz. Maintains stable insulation in high-voltage electric fields — effectively prevents equipment short circuits and leakage risks.

◆ 03

Precision Custom Processing

Supports stamping, cutting, and forming based on customer drawings with minimum tolerance ±0.1mm. Meets requirements for custom shapes and complex structural parts — e.g., EV battery module cover plates, heating equipment custom insulation pieces.

◆ 04

Strong Chemical Stability

Resistant to acid/alkali corrosion — stable performance within pH 3-11 range. Excellent aging resistance — service life exceeds 10 years in humid, oily, and harsh environments. Significantly reduces equipment maintenance costs.

◆ 05

99%+ Ultra-Pure Composition

Laboratory-synthesized fluorophlogopite with 99%+ purity. No natural impurities (iron oxide, quartz) that weaken electrical performance — delivers uniform, consistent batch-to-batch quality for precision applications.

◆ 06

UL94 V-0 Fire-Rated

Certified to UL94 V-0 flame retardant standard — self-extinguishing behavior for EV battery thermal runaway prevention. Critical safety component preventing cascading cell failure in lithium-ion battery systems.

◆ Why Choose Synthetic Mica Sheet

Engineered for the Most Demanding Applications

Synthetic mica delivers what natural mica cannot — lab-controlled purity, precision dimensional tolerance, and ultra-low dielectric loss. The premium choice for EV batteries, HV transformers, and aerospace.

🔥

1200°C Peak Temperature

Continuous 1000°C, peak 1200°C — far exceeds natural mica's ~1000°C ceiling. Survives extreme thermal cycling in aerospace and industrial furnace environments.

tan δ 0.001–0.002

Ultra-low dielectric loss factor at 50Hz. Minimizes power loss in HV transformers (110kV+) — critical for energy-efficient industrial-scale power distribution.

🎯

±0.1mm Precision

CAD-based CNC stamping, cutting, and forming. Delivers custom shapes and complex structural parts for EV battery module covers and heating equipment.

Technical Specifications

Synthetic Mica Sheet Technical Parameters

Key performance parameters of our ultra-pure synthetic mica sheet. Lab-controlled manufacturing delivers consistent batch-to-batch quality verified to UL94 V-0, IEC 60371-3, RoHS, and REACH standards.

Synthetic Mica Sheet Technical Data
◆ Fluorophlogopite 99%+ Purity · Rev. 2025
◆ Lab-Verified
Property Value Notes
Material Synthetic Fluorophlogopite Lab-synthesized
Purity 99%+ No natural impurities
Continuous Operating Temp 1000 °C Long-term stability
Peak Temperature 1200 °C Intermittent exposure
Dielectric Breakdown Strength 20 kV/mm IEC 60243-1
Dielectric Loss (tan δ @ 50Hz) 0.001 – 0.002 Ultra-low loss
Chemical Stability (pH Range) pH 3 – 11 Acid/alkali resistant
Service Life > 10 Years Humid/oily environments
Processing Tolerance ± 0.1 mm CNC stamping/cutting
Flame Retardancy UL 94 V-0 Self-extinguishing
Temperature Range -50 °C to 1000 °C Aerospace grade
Environmental Compliance RoHS · REACH Asbestos-free
Core Applications

Three Premium Industries That Specify Synthetic Mica

From EV battery fire barriers to HV transformers and aerospace systems — synthetic mica is the premium choice when natural mica's performance limits aren't sufficient.

EV Battery Synthetic mica sheet in new energy vehicle EV battery pack - thermal runaway protection and module fire barrier

New Energy Vehicles (NEV)

  • Battery module fire isolation: Blocks cell thermal runaway propagation, UL94 V-0 certified
  • Motor insulation gaskets: Withstands motor operating high temperatures, improves powertrain safety
HV & Aerospace Synthetic mica sheet in HV transformer and precision electronic component insulation

High-End Electrical Equipment

  • HV transformer insulation barriers: Compatible with 110kV+ voltage grade applications
  • Aerospace cable insulation: Meets extreme temperature range -50°C to 1000°C

Electric Heating Equipment

Heater/oven heating plate substrates: Uniform heat conduction with electrical insulation — boosts heating efficiency by 15%. Industrial furnace insulation: Reduces heat loss and lowers energy consumption costs in industrial melting equipment.

±0.1mm Precision Custom Shaping

Our synthetic mica supports stamping, cutting, and forming based on your CAD drawings with minimum tolerance ±0.1mm. Ideal for EV battery module cover plates, heating equipment custom insulation pieces, HV transformer barriers, and aerospace components. Upload your file — 24-hour quote response.

Specifying Synthetic Mica Sheet for Your Project?

Tell us your operating temperature, voltage rating, custom shape dimensions, and quantity — our engineering team responds within 24 hours with TDS, samples, and factory-direct pricing.

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